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New Rules for Air Passengers with Lithium Ion Batteries

by , 4:00 PM EST, January 3rd, 2008

Effective January 1, 2008, the US Department of Transportation has imposed new regulations on lithium ion batteries for air passengers in both carry-on and checked baggage.

The most important change is that spare lithium batteries, not installed in a device and over a certain size, may not go into checked baggage. Also, the number of spare batteries carried on board is limited by the total lithium equivalent in grams.

A complete description of the new regulations along with a chart summarizing the rules is at the safetravel section of the the dot.gov Website. With so many people descending on Macworld very soon with their computers and cameras, this might be a good time to review the new DOT regulations.

Observer Comments

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View Name:Guest
Subject: Airlines wanna charge you for in-flight services . . .
Close Name:Sir Harry Flashman Posts: 627 Joined: 08 Feb 2007
Subject: Fire

If I remember correctly these type of batteries can not be extinguished easily because they make their own oxygen or something like that. Now I may be wrong about that so if someone corrects me then I stand corrected.

It has been a few years since I have flown on an airliner, but don't they have charging facilities in the armrest or something? So during a long flight you could watch a video of Dr Zhivago on your whatever and not run the battery down.

Now all of that being said I guess this could seriously affect photo and video journalists and such who travel with a lot of batteries.

Close Name:Small White Car Posts: 1950 Joined: 02 Jul 2004
Subject:

Quote
Guest wrote:

You see, by limiting the # of batteries, you run out of juice to watch your DVD and then need to pay for a movie on their screen; e.g. in-flight services charged at premiums.


While there are longer flights out there, I think that for most people, 3 batteries would be enough to get them through a flight.

I seriously doubt the airlines are pushing this just so they can trap people on 7+ hour flights who want to use their laptop the ENTIRE time (i.e., they don't have an iPod or any other device with them.)

Obviously that's going to come up from time to time, but not often enough to make any difference in the airline's profits!

Close Name:Tiger Posts: 937 Joined: 17 Jun 2003
Subject: oh the hypocrisy

Airlines may well be doing this to bolster their in-flight services for fees. But they could go a long way toward mitigating this suspicion by offering the Empower power ports on their planes. Very few have been adding them to their fleets. Adoption has been slow, much slower than DVD screens and other amenities. This would wipe out the need for batteries in the cabins.

Is it any wonder people mistrust the airlines?

Close Name:Small White Car Posts: 1950 Joined: 02 Jul 2004
Subject:

Quote
Tiger wrote:
Airlines may well be doing this to bolster their in-flight services for fees.


I'm just surprised by the number of people who think that the different airlines all got together and secretly bribed the government to change their policies...all with no one finding out.

Not only am I disinclined to believe such convoluted schemes, I'm even LESS likely to believe they can be pulled off without anyone finding out about it! Both 'airlines' and 'government' are two entities I wouldn't trust to pull off a huge secret caper. And I'm supposed to believe that when you put them together they turn into James Bond or something?

Close Name:haywire Posts: 11 Joined: 19 Nov 2005
Subject: Anyone know...

How many Li ion batteries in bubble packs have caught fire while languishing in a store sales rack?

I've never heard of one spontaneously burning, but then what do I know?

View Name:Guest
Subject: at a guess
View Name:Guest
Subject: Sir Harry had it right ...
View Name:Guest
Subject: different view
View Name:Guest
Subject: The real problem
View Name:Guest
Subject: Am I missing something?
View Name:Guest
Subject: Recharge
Close Name:gslusher Posts: 2043 Joined: 13 Nov 2002
Subject: Missing the point

It seems that nearly everyone has missed the point, perhaps because they didn't actually read and check out the rules. Consider this:

Quote
Under the new rules, you can bring batteries with up to 8-gram equivalent lithium content. All lithium ion batteries in cell phones are below 8 gram equivalent lithium content. Nearly all laptop computers also are below this quantity threshold.

According to that page, 8 gram equivalent is about 100 watt-hours. For example, batteries for the 17" MacBook Pro are 68 watt-hours and they're the largest in Apple's line. You can carry any number of these. Read the rules. All they ask is that they be packed so that nothing can bridge their contacts. (That's also why installed batteries are not of as much concern.) For example, you could put them in plastic bags. Thus, you can carry 100 spare batteries for your MacBook, if they would fit in your carry-on bag and you wanted to tote them around. You could watch an entire season of Law & Order without a problem.

Batteries for digital cameras and camcorders are even smaller, though their capacity usually isn't expressed in watt-hours. To take an example, the batteries for my Canon 30D, a "prosumer" DSLR, have about 1400 mAh at 7.4v. If one assumed that the voltage would be constant (it actually decreases as the battery is discharged), that would be about 10.4 watt-hours, way under the 8 gram-equivalent=100 watt-hours threshold. So, the guest with the Nikon D2xs probably had nothing to be concerned about. In addition, many camera batteries come with a little cover for the area with the contacts. If not, put them in a plastic bag.
Quote
You can also bring up to two spare batteries with an aggregate equivalent lithium content of up to 25 grams, in addition to any batteries that fall below the 8-gram threshold. Examples of two types of lithium ion batteries with equivalent lithium content over 8 grams but below 25 are shown below.

Shown are two large batteries, one a 130 watt-hour "universal" external battery for laptops, the other a large 160 watt-hour battery used by AV professionals. Anyone have one of those? It weighs about 2.5 pounds, a bit much to hang under your digital SLR or on the back of your camcorder, and costs nearly $400. (It is for professional video cameras and lights.) Those would fit under the rule, up to a maximum of about 300 watt-hours. If you use batteries like that, check with the manufacturer for their exact lithium equivalent.

Re: the comment about shipping batteries. When batteries are commercially shipped, they are packed to ensure that nothing can bridge their contacts. That cannot be guaranteed with checked-in baggage.
Quote
For a lithium metal battery, whether installed in a device or carried as a spare, the limit on lithium content is 2 grams of lithium metal per battery.

Almost all consumer-type lithium metal batteries are below 2 grams of lithium metal. But if you are unsure, contact the manufacturer!

Lithium metal batteries, as opposed to lithium ion batteries, if what I read is correct, are non-rechargeable batteries like lithium AA batteries. Again, 2 grams would be about 25 watt-hours, way more than any AA battery can pack. (They're more like 2-3 watt-hours, at most.)

You won't be able to carry spare batteries in checked baggage, but can in carry-on.

- Checked baggage can easily be hand-checked to ensure that the batteries are properly stowed.

- A fire in the passenger area would actually be easier to handle than one in the cargo hold, as flight attendants can focus their efforts on the small source. In the hold, the crew can only apply the general fire extinguishing systems, which, apparently, are not sufficient to extinguish a small but very hot source.

It does help to read the rules and do a little research. That would avoid the "Chicken Little" remarks, not to mention the inevitable conspiracy theories.

Close Name:gslusher Posts: 2043 Joined: 13 Nov 2002
Subject: More clarification

Quote
John Martellaro wrote:
The most important change is that spare lithium batteries, not installed in a device and over a certain size, may not go into checked baggage. Also, the number of spare batteries carried on board is limited by the total lithium equivalent in grams.


Two significant errors:

1. NO spare (not installed in devices) lithium batteries can go in checked baggage, regardless of size.

2. The limit on the total lithium equivalent applies only to batteries over 8 grams equivalent.

Again, it helps to carefully read the entire article.

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