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9to5Mac: Apple's Brick is a New Manufacturing Process

by , 1:50 PM EDT, October 6th, 2008

The so-called Apple "brick" isn't a new, secret product. Rather, its a new manufacturing process for Apple's notebook computers, according to Seth Weintraub at 9to5Mac on Saturday.

9to5Mac, which predicted the aluminum iMacs, Fat nanos, iPod touch and ultra-thin MacBook Air, put it on the line Saturday with the proposal that the rumored "brick" is a new manufacturing process. Moreover, the process is what Peter Oppenheimer was obliquely referring to in the last Apple earnings report on July 21 when he said, in response to analyst Ben Reitzes:

"Ben, let me talk a little bit about what I would see beyond the September quarter for margin. As you know, we can't discuss future products, so the first part of your question that we're not able to answer today, we're delivering state of the art products at price points that our competitors can't match, which has resulted in market share gains in each of our products. We plan to continue this strategy and to deliver great value to our customers while making a reasonable margin, but not a margin so high as to leave an umbrella for our competitors. In addition, and one of the investments that we make is to introduce new products that initially cost more because they deliver an entirely new level of value to the customer. Then we ride the cost curves down with value engineering and volume manufacturing, leaving us far ahead of our competitors. We have some of these types of investments in front of us that I can't discuss with you today and we plan to continue to execute this strategy in the future. As we look beyond the September quarter, we would anticipate gross margins being about 30% in fiscal 2009. We are very confident in our new product pipeline, our growth opportunities and the decisions that we're making for our future."

Later in the meeting, Mr. Openheimer reiterated.

"We have some investments in front of us that I can't discuss with you today, where we are going to be delivering state of the art new products that our competitors just aren't going to be able to match and as a result, I would see gross margins being about 30%, and that's all I can tell you at this point."

That "investment," according to Mr. Weintraub is a new manufacturing process that cuts the case of a MacBook out of a solid block of aluminum with laser and (high pressure) water cutting techniques.

"It is totally revolutionary, a game changer. One of the biggest Apple innovations in a decade," the 9to5Mac author and Computerworld blogger wrote.

The advantages, according to Mr. Weintraub, would be a sturdier frame with no screws, no seams, and it would be cheaper to build than with machining.

Such an investment in a new manufacturing process would call for an initial investment that would reduce gross margins slightly, but eventually allow Apple to undercut equivalent products from its competitors.

If Apple really does make a Macbook announcement on October 14, as rumors have suggested, the author's prediction (and his source) will be put to the test.

Meanwhile, Microsoft, not to be outdone, has announced "The Rock," according to The Spoof!

Observer Comments

Show: Subjects Only | Full Comments
Close Name:Guest
Subject: Unfortunate name...

...given that a 'brick' can also mean a nonfunctional device.

Close Name:Guest
Subject: The Brick

Seems unlikely. Using lasers to machine out of a solid chunk of Aluminum would leave a lot of scrap (as would machining with conventional methods) to be recovered and reprocessed into block. Sheet forming should be much more economical.

But who knows?

By the way, Steve's interest in cool manufacturing methods predates NEXT. The original factory for the Macintosh was a very automated, very modern facility in Fremont, Calif. Take a look at MacWorld magazine, Volume 1, issue 1 or 2, I believe.

- B

Close Name:Guest
Subject:

I've read on other sites; I do much more reading than posting, as posting seems to get everyone testy, that many Mac fans would rather see more advances go inside the Mac, or at least offer components that PCs have had for a while, instead of cool new processes to make a computer shell that is even less user-servicable than current Macs.

But it reinforces the truism that Apple is a Hardware Co. first and a Software Co. second.

Close Name:flypod Posts: 8 Joined: 01 Dec 2004
Subject: Nope

I don't buy it. Machining aluminum is one WELL KNOWN process. I think it's something else - perhaps a bricks best use (at least the most satisfying) is for smashing windows. My money is on that thought - in some form or another. Not the "brick of aluminum" concept.

Close Name:Guest
Subject: Re: Nope

Totally agree - this rumor is a crock. There is no way this process is either new or improved. Lightweight seamless aluminum shells are created by pressing or extrusion (think cola cans) as it's a very soft metal.
Sure, Apple could carve out a laptop from a brick but it would weight 10 times as much. Maybe that's the thinking - heavy is the new light?

Close Name:Guest
Subject: New technique?

I worked at a movie camera dollie company, We milled our frames from a solid aluminum brick...This was like a decade ago...New technique...Pffft: Hype, lies, unsubstantiated claims. It does sound like about time consumer products got such cool cases.

Close Name:tbone1 -   TMO Staff Posts: 3980 Joined: 13 Jul 2001
Subject: Not new.

I know of a diesel engine manufacturer that was doing this 25 years ago. They also wrote software so the machinists and engineers could make changes on the fly using voice commands, around the same time.

Close Name:daemon Posts: 343 Joined: 17 May 2007
Subject:

I believe CASE builds engine blocks in this manner and have done so for years, they used to cast them in steel or iron in sand forms, but there were too many issues with the sand not holding it's form.

I have to say, as far as "new and innovative" goes, this isn't one of 'em.

Close Name:geoduck Posts: 1917 Joined: 30 Dec 2003
Subject:

The whole idea seems a little bit odd to me. Some years ago I was working with several machine shops, subcontractors with the company I worked for at the time. One had a high pressure water jet and a CNC driven laser cutter so I got to see them in action a couple of times.

Those tools were great for punching completely through metal. Holes in sheet stock, etc. A one piece MacBook case would have walls and a bottom. Keep in mind that this was ~15 years ago and the technology has advanced I'm sure, but I just don't see how you could use either water jet or lasers to mill out a hollow box with a bottom.

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